Category Archives: Green Car Congress

10-Year FTA Low-Speed Urban Maglev Research Program Shows Technology is Feasible, But Infrastructure Costs and Availability of Technologies Are Intimidating

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Vehicle chassis of one of the UML research projects (General Atomics). Click to enlarge.

A 10-year US program to develop low-speed urban magnetic levitation (UML) technology has demonstrated that such systems are feasible to consider as alternatives in the US, but that the initial infrastructure costs and availability of safety and operationally certified maglev technologies are “intimidating”, according to a assessment report prepared by Science Applications International Corporation (SAIC) and sponsored by the Federal Transit Administration (FTA).

Maglev—a transportation technology in which trains are supported by magnetic forces without any wheels contacting rail surfaces—promises several attractive benefits including the ability to operate in challenging terrain with steep grades, tight turns, all-weather operation, low maintenance, rapid acceleration, quiet operation, and superior ride quality, among others. For urban alignments, maglev potentially could eliminate the need for tunnels and noise abatement, resulting in significant cost savings.

However, the results of multiple projects sponsored as part of the program indicated that substantial up-front costs exist. Most large urban areas in the United States have already invested in some type of mass transit system (subway or light rail) and urban maglev poses a fundamental change in technology that is viewed as being both a major risk and cost-prohibitive by transit agencies and investors, according to the report.

While maglev trains are in use throughout the world, those systems are primarily high-speed test environment systems where speeds reach in excess of 250 miles per hour. Low-speed urban maglev faces a much different set of operating circumstances than high-speed magnetic levitation systems, and the successful introduction of such a system to an urban environment presents different challenges, according to the report. Some of the challenges faced by urban maglev include:

  • Slower speeds, due to the short distances between stops. Urban maglev should require a maximum speed of about 100 mph.

  • Obtaining rights of way in an urban area will be very challenging.

  • US safety standards are in many instances much more demanding than standards in other countries. Adapting a foreign system to run in the United States will require careful scrutiny of all safety requirements to determine if it is economically feasible to actually adapt the system.

In 1999, the FTA initiated the Low-Speed Urban Magnetic Levitation (UML) Program to develop magnetic levitation technology that offers a cost effective, reliable, and environmentally sound transit option for urban mass transportation in the United States.

The basic functions of maglev technology include:

  • Levitation or suspension of the transit vehicle from the guideway. The two principal means of levitation are electromagnetic suspension (EMS) and electrodynamic suspension (EDS).

    EMS is an attractive force levitation system whereby electromagnets on the vehicle interact with and are attracted to magnetic-attractive components on the guideway. EMS is made especially practical by continuing advances in electronic control systems that precisely maintain the air gap between vehicle and guideway, preventing contact and optimizing power usage. An attractive feature of EDS, according to the report, is its inherent ability to compensate for variations in payload weight, dynamic loads, and guideway irregularities through rapid changes in the magnetic field (via the control system) resulting in the maintenance of the proper vehicle-guideway air gaps.

    Electrodynamic suspension (EDS) employs magnets on the moving vehicle to induce currents in the guideway. A key technical property of EDS is that the repulsive forces produced are inherently stable because the magnetic repulsion increases as the vehicle-guideway gap decreases. Usually the vehicle must be equipped with wheels or other forms of support for takeoff and landing because an EDS levitation design will not operate at speeds below approximately 20 mph. EDS performance has progressed with advances in materials research, cryogenics, and the potential application of superconducting magnet technology.

  • Forward or reverse propulsion. Two types of propulsions systems are employed using magnetic technologies. Both rely on the principle of stator motor design and magnetic induction to create propulsive physical forces. Long-stator propulsion uses an electrically powered linear motor winding in the guideway; short-stator propulsion uses a linear induction motor (LIM) winding onboard the vehicle and a passive guideway with a magnetically receptive material (e.g., ferromagnetic aluminum, copper, etc.) installed along the rail surface. The LIM is heavy and reduces vehicle payload capacity, typically resulting in higher operating costs and lower revenue potential compared to the long-stator propulsion. However, the guideway costs are less.

  • Vehicle guidance. Guidance systems are required in all degrees of freedom in order to steer or guide the vehicle safely along the guideway under all operating speeds and conditions. The guidance system can be the result of direct application of the magnetic forces necessary to meet ride requirements and can be used in either an attractive or repulsive manner. Similarly, certain design concepts allow for the same magnets on board the vehicle which supply levitation to be used concurrently for guidance. This approach is more complicated, but if successful can reduce vehicle weight.

FTA funded five projects under the UML program:

  • The General Atomics Urban Maglev Project (General Atomics, San Diego, CA as the lead company) to develop a system based on permanent magnets.

  • Maglev 2000 of Florida Corporation to establish the feasibility of a superconducting electrodynamics suspension (repulsive force) technology.

  • The Colorado Department of Transportation partnered with Sandia National Laboratories, Colorado Intermountain Fixed Guideway Authority, and Maglev Technology Group, LLC to develop of a low-speed maglev to link Denver International airport with Vail, about 140 miles away.

  • Maglev Urban System Associates of Baltimore, MD to explore the viability of bringing to the United States a Japanese-developed low-speed maglev technology that has undergone more than 100,000 kilometers of testing.

  • MagneMotion, Inc. to lead the development of a key Maglev technology for implementation in transportation systems serving traffic-congested urban areas. A principal element of the MagneMotion urban maglev system is the use of the company’s linear synchronous motor technology to propel bus-sized vehicles that can operate with short headway under automatic control.

All of these teams focused on four main areas: systems studies; base technology development; route-specific requirements; and a preliminary design for a full-scale system concept.

The principal lesson learned from the perspective of the overall project execution was that, as with most research efforts, there will be unexpected challenges and obstacles during the course of the projects. Each project team identified different challenges, such as gaining cooperation with State, city, and local stakeholders for alignment issues; obtaining details on already operating systems that were not considered proprietary; and underestimating the technical challenges of super cooling magnets.

In addition, while the very nature of this research program draws creative individuals who are interested in solving complex problems, but very often are not as concerned about following sound project management principles, let alone Federal guidelines for submitting required reports on time. The lesson learned from the program in this regard was the value of requiring someone on the project team to provide a project plan with enough detail that FTA could determine when the project had drifted and enough detailed updates to determine whether progress has been achieved.

—FTA Low-Speed Urban Maglev Research Program Lessons Learned

Resources

Survey: UK Public Backs High-speed Rail as Alternative to Domestic Flights

Almost two thirds of people in the UK think high-speed rail could fully replace domestic flights in the UK, according to a survey recently released by the Institution of Civil Engineers (ICE).

The research, conducted for ICE by polling company ComRes, polled more than 1,000 people and found that 63% of respondents thought an expanded high-speed rail in the UK could end the need for short haul flights within UK.

These results show evidence of public support for a high-speed rail network as an alternative to domestic air travel. Our airport runways are already congested, and air travel is one of the biggest contributors of carbon emissions in the UK.

Providing faster, affordable rail services between major cities could reduce demand for short haul air travel, and possibly put an end to it completely. Let’s not forget that Paris to Brussels was once a short haul flight route but is now serviced exclusively by high-speed rail.

—Tom Foulkes, ICE’s director general

The study also found that the majority of respondents were confident that high-speed rail will boost economic growth (71%), reduce congestion on roads and motorways (73%) and free up space on existing railway lines (73%).

The Institution of Civil Engineers (ICE) was founded in 1818 to ensure professionalism in civil engineering. It represents 80,000 qualified and student civil engineers in the UK and across the globe.

GM Holding Advanced Technology Briefing Today with Blogcast, Chat

GM is holding an Advanced Technology Briefing today from 8am to 1pm EDT, and is offering a blogcast of the event, which begins with a Volt/Voltec mule drive prior to an announcement.

One of GM’s subject matter experts (SME) in the area will be available from approximately 8:45-9:30 am for a live chat, with the announcement and press conference to follow.

The live content and chat access will be available on the GM FastLane blog site or via the window below.

<a href=”http://www.coveritlive.com/mobile.php?option=com_mobile&task=viewaltcast&altcast_code=514f6e310d” >GM Advanced Technology Announcement</a>

UK LowCVP Launches ‘Technology Challenge’ to Accelerate Low Carbon Vehicle Innovation; Libralato Engines First Registrant

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The first registrant in the Challenge is Libralato Engines, developer of a novel rotary engine (cutaway shown) promising a 5.5% gain in combustion efficiency and 50% reduction in NOx emissions. Click to enlarge.

The UK Low Carbon Vehicle Partnership is launching a Technology Challenge to provide a platform for promising innovations to be showcased to senior managers and directors of the component and vehicle manufacturers. The LowCVP is calling on UK innovators to submit creative concepts with the potential to cut emissions from road vehicles without the need for radical new infrastructure. The target of the Challenge is mainstream passenger cars producing less than 80 g CO2/km.

The LowCVP Technology Challenge is supported by the Institution of Mechanical Engineers (IMechE) and with an associated media partner, Cleantech Investor.

Market access and investment funding are key barriers for automotive technology companies. The Technology Challenge is designed to address these challenges by identifying the ten most promising innovations and who will receive assistance to progress their concept and in pitching this to an ‘Innovation Executive’, an audience of leading directors and technical experts from the automotive industry assembled by the LowCVP. A parallel activity will promote their investment potential.

The only entry criteria for innovations are that they reduce CO2 emissions from passenger cars; could be commercially deployed in 3–5 years; are on-vehicle, and; are compatible or could be easily integrated into the existing transport, energy and fuel infrastructures.

This could mean, as examples: advanced combustion concepts; emissions cleanup solutions; improved aerodynamics and flow control; new and advanced powertrains; energy recovery; lightweight materials and structures, or; optimized designs.

The best innovations will also be promoted by LowCVP via the Technology Challenge website with regular updates on the challenge featured in other LowCVP media.

The Technology Challenge culminates in an awards ceremony and dinner with colleagues from the low carbon vehicles sector. It is open for applications which will close on 7 September 2009.

Libralato Engines. One engine developer has already registered for the Challenge: Libralato Engines.

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Libralato engine schematic. Source: Libralato Engines. Click to enlarge.

The Libralato engine is a rotary engine comprising two interlaced circular chambers of slightly different diameters. The Libralato engine has only four moving parts which perform the four phases in every revolution of the engine.

Inside the chambers revolve two rotors about separate center. The rotors do not rely on casing contact for their location as in Wankel engines. Sealing of the rotors against the chamber walls is excellent because of their circular orbits and due to the large rotor sealing surfaces, Libralato says. The engine does not require high manufacturing tolerances and wear of the rotors is not a mechanical constant.

Induction air enters at the center of the engine and compression/expansion occurs at the periphery producing uniform heat flow characteristics as air circulates around the two sides of the engine. The two rotors are connected together by a connection rod that has a quasi-circular orbit. Rotor 1, Rotor 2 and the connecting cam form the total internal mechanism of the engine. The Exhaust port is located on the outer side of the engine block.

The engine, according to the company, does not have a traditional Otto or Diesel cycle. There are two compression phases.

  • The first compression phase, which has a low compression ratio, controls the later scavenge of the exhaust gases. This scavenge phase has several functions. First, it helps to oxidize the exhaust gases more fully. Second, it reduces the temperature of the exhaust gases. Third, the scavenge air can be partially recirculated within the engine to act again in the induction phase, while the remainder of the air goes on to be compressed again in the second compression phase. Finally, it avoids an extra phase for the mechanical expiration of the exhaust gases.

  • In the second compression phase, the air is compressed at a higher compression ratio where the fuel is added. It is this fuel/air mixture that ignites to form the expansion phase. The inlet phase is in part contributed to by the scavenged gases. This all provides for an extremely efficient handling of the gases, according to Libralato, with a significant reduction of exhaust emissions and improved fuel economy.

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Calculated comparative efficiencies. Source: Libralato. Click to enlarge.

The expansion volume of the Libralato engine is larger than the compression volume, allowing complete expansion of the gases (Atkinson Cycle), and optimizing the amount of chemical energy from the fuel to be converted into mechanical work. Thermodynamically, Libralato calculates that the engine will produce a 5.5% increase in efficiency over conventional 4-stroke piston engines.

The Libralato engine will function with any fuel; the company calculates that the engine can attain about 50% efficiency using diesel as a fuel.

Libralato Engines is seeking financial and industrial partners to help commercialize the engine.

Overview of the Libralato Engine.

Resources

IATA: Airline Industry Targeting Carbon-Neutral Growth By 2020

The international airline industry is committed to achieving carbon-neutral growth by 2020, said Giovanni Bisignani, IATA’s Director General and CEO in his State of the Industry address at the 65th IATA Annual General Meeting and World Air Transport Summit in Kuala Lumpur.

Two years ago we set a vision to achieve carbon-neutral growth on the way to a carbon-free future. Today we have taken a major step forward by committing to a global cap on our emissions in 2020. After this date, aviation’s emissions will not grow even as demand increases. Airlines are the first global industry to make such a bold commitment.

—Giovanni Bisignani

The commitment to carbon-neutral growth completes a set of three sequential goals for air transport: (1) a 1.5% average annual improvement in fuel efficiency from 2009 to 2020; (2) carbon-neutral growth from 2020 and (3) a 50% absolute reduction in carbon emissions by 2050.

To achieve these goals, the air transport industry is focusing on a cross-industry four-pillar strategy on climate change consisting of improved technology; effective operations; efficient infrastructure; and positive economic measures.

In 2009 the carbon footprint of air transport is expected to shrink by 7%. Of this, 5% is due to the recession and 2% is directly related to efficiency gains.

Bisignani noted that the airlines’ commitment needed to be matched by governments.

We are ambitious, but our success will be contingent on governments acting effectively. ICAO must set binding carbon emissions standards on manufacturers for new aircraft. A legal and fiscal framework to support the availability of sustainable biofuels must be established. And governments must work with air navigation service providers to push forward major infrastructure projects such as a Single European Sky, NextGen in the US or fixing the Pearl River Delta in China.

—Giovanni Bisignani

IATA reiterated its call for a global sectoral approach for aviation in the successor to the Kyoto Protocol. Under such an approach, aviation’s emissions would be capped and accounted for globally, not by state. IATA would work with the International Civil Aviation Organization (ICAO) to ensure compliance.

Coulomb Racks Up Series of Charging Infrastructure Wins

Coulomb Technologies, the developer and provider of a family of products and services that provide a plug-in vehicle charging infrastructure (earlier post), announced a series of infrastructure wins (two European, one US) in late May and early June.

  • The city of Amsterdam selected Coulomb to provide 45 charging stations as part of a two-year public demonstration project. The City of Amsterdam plans to deploy 200 charging stations before 2012, and expects the charging stations to fuel 10,000 electric cars in 2015. Leading energy company Nuon will provide renewable energy for the charging stations and Coulomb’s international partner 365-Energywill manage the ChargePoint Network for subscribers.

  • The Katholieke High School of Limburg, Belgium (KHLim) will deploy ChargePoint Networked Charging stations as part of the first European Clean Mobility Center in Belgium. 365-Energy will provide the charging stations and manage the ChargePoint Network for subscribers. KHLim’s CO2 neutral area produces its own green energy through wind, heat and solar. KHLim also has its own energy grid to which the ChargePoint charging stations are connected.

    The charging stations will be used for electrical vehicles, which are owned by iNet, the research institute of KHLim. As part of the project, KHLim will acquire several electrical vehicles, such as bikes, scooters, motorbikes and cars, which will be rented to the general public at the University campus. The objective of the Clean Mobility Center is to create awareness with municipalities and corporations by demonstrating the solution and offering expertise.

  • In the US, the Rampart Casino / Resort in Las Vegas installed a Coulomb networked charging station for electric vehicles. The charging station is located at the resort valet parking area and customers are now able to refuel their vehicles unattended while they are in the Casino / Resort for any period of time. ChargePoint Networked Charging Stations are sold through EV Charge-America, a Coulomb Technologies’ distributor serving Montana, Idaho, Wyoming, Nevada, Utah, and Colorado.

COFs Among the Best Adsorbents for Storage of Hydrogen, Natural Gas and CO2

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High-pressure CH4 isotherms for COFs measured at 298 K. Credit: ACS. Click to enlarge.

COFs (covalent organic frameworks)—thermally stable and highly functional crystalline organic networks—are among the most porous and the best adsorbents for hydrogen, methane, and carbon dioxide, according to a new study by Professor Omar Yaghi and postdoc Hiroyasu Furukawa at the Center for Reticular Chemistry at UCLA. A paper on their findings was published online 4 June in the Journal of the American Chemical Society.

Yaghi and his colleagues have been at the forefront of inventing new classes of crystalline porous materials: metal organic frameworks (MOFs), and then COFs, reported in the journal Science in 2007. (Earlier post.)

Unlike MOFs, COF structures are entirely composed of light elements (H, B, C, and O) that are linked by strong covalent bonds (B-O, C-C, and B-C) to make a highly porous class of materials. Indeed, one member of this class has the lowest density ever reported for a crystalline solid (0.17 g cm-3 for COF-108). This has led us to investigate the potential use of COFs in the storage of some gases relevant to clean energy. Here we report the first adsorption studies of hydrogen, methane, and carbon dioxide in COFs and show that COFs rank among the highest performing materials in terms of their gas storage capacities.

—Furukawa and Yaghi (2009)

Furukawa and Yaghi classified seven different COFs into three groups based on their structural dimensions and corresponding pore sizes:

  • Group 1: 2D structures with 1D small pores (9 Å for each of COF-1 and COF-6)
  • Group 2: 2D structures with large 1D pores (27, 16, and 32 Å for COF-5, COF-8, and COF-10, respectively)
  • Group 3: 3D structures with 3D medium-sized pores (12 Å for each of COF-102 and COF-103)

In dihydrogen, methane, and carbon dioxide isotherm measurements performed at 1-85 bar (0.1 to 8.5 Mpa) and 77-298 K (-196 to 25°C), the researchers found that Group 3 COFs outperform group 1 and 2 COFs, and rival the best metal-organic frameworks and other porous materials in their uptake capacities.

At 35 bar, COF-102 showed excess gas uptake of 72 mg g-1 at 77 K for hydrogen; 187 mg g-1 at 298 K for methane, and 1,180 mg g-1 at 298 K for carbon dioxide).

Hydrogen. For hydrogen, the Group 3 COFs demonstrate one of the best performances in the class of physisorption materials, approaching the 2010 DOE system target at 77 K (6.0 wt % and 45 g of H2 L-1). More importantly, the researchers notes, the comparable H2 uptake capacities of the group 3 COFs and MOFs indicate that H2 uptake capacity is independent of the composition of the structure’s backbone and that design of high-affinity sites by metal doping is a promising pathway for enhancing hydrogen storage performance at ambient temperature.

Methane. The current storage target set by DOE is 180 cm3(STP) cm-3 at 35 bar, which is comparable to the energy density of compressed natural gas at 250 bar.

Remarkably, [COF-102] CH4 uptake at 35 bar is roughly 4 times larger than bulk CH4 density at the same temperature and pressure. The values in cm3 cm-3 units for COF-102 are well within the realm of the DOE target of 180 cm3 cm-3 at 35 bar. It should be noted that the contribution of the packing factor of COF samples is important to determine practical uptake in a canister. The packing density is influenced by both shape and size of the materials and usually is below unity, although these numbers for COFs are not available here. Indeed, the actual volumetric uptake is 20-30% smaller compared to the present data if the packing density is 0.7.

—Furukawa and Yaghi (2009)

(Yaghi’s group has a long-standing collaboration with BASF to expand the use of methane as an automobile fuel; the company contributes to the research funding and has licensed MOF technology and is moving forward on commercialization.)

CO2. Furukawa and Yaghi found that the relationship between the pore diameter and saturation pressure of COFs for storing CO2 is similar to that of MOFs, indicating that gas adsorption behavior in COFs is substantively the same as that in MOFs. The high CO2 storage capacity of COFs could be applicable to the short-term CO2 storage and transport of CO2, although it is lower than certain other materials.

Resources

  • Hiroyasu Furukawa and Omar M. Yaghi (2009) Storage of Hydrogen, Methane, and Carbon Dioxide in Highly Porous Covalent Organic Frameworks for Clean Energy Applications. J. Am. Chem. Soc., Article ASAP doi: 10.1021/ja9015765

Toyota Targets $1B Cut In Compact-Car Production Costs by 2012

The Nikkei reports that Toyota Motor Corp. plans to slash production costs by ¥100 billion (US$1 billion) by sharing common parts and platforms for Japan-made cars in the 1- to 1.8-liter class. These include the Vitz, Raum, Ractis and Corolla.

The leading automaker has long relied heavily on large and luxury vehicles to drive its profit growth, but demand for small and eco-friendly cars is set to expand significantly as a result of the global recession. The company will thus rework its profit structure substantially so that it can earn high profits even on small models. This would also enable the company to aggressively cultivate demand in emerging markets.

Toyota plunged into a 461 billion yen [US$4.7 billion] group operating loss for fiscal 2008 as its sales of large and luxury vehicles tumbled. The loss is projected to widen to 850 billion yen [US$8.6 billion] this fiscal year.

Toyota, which has already been reducing production costs reportedly intends to double the current reductions in production costs of ¥300-400 billion per year to ¥800 billion this year. The ¥100 billion reduction is on top of that.

To enable use of the same platform, Toyota reportedly is considering scaling down the size of the Corolla’s body to that of the Vitz. The company also reportedly will phase in the cost-cutting program at its US and European plants.

CAS Researchers Conclude Climate Change Causing Rapid Reduction of Ice in Great Himalayas

The Himalayan glacier volume is reducing rapidly due to climate change, leading to cascading effect of alpine ecosystem there, according to a recent study by researchers at the Chinese Academy of Sciences (CAS).

The Greater Himalayas hold the largest mass of ice outside of the polar regions and are the source of the 10 largest rivers in Asia.

The cascading effects of rising temperatures and loss of ice and snow in the region are affecting water availability (amounts, seasonality), biodiversity (endemic species, predator-prey relations), ecosystem boundary shifts (tree-line shifting, high-elevation ecosystem changes) and global changes (monsoonal shifts, loss of soil carbon), found Xu Jianchu, researcher of Key Laboratory of Biodiversity and Biogeography, Kunming Institute of Botany, CAS.

The results were published in Conservation Biology, a journal of the Society for Conservation Biology. According to the study, climate change will also have environmental and social impacts that will likely increase uncertainty in water supplies and agricultural production across Asia.

Toyota Industries to Begin Selling Rechargers for EVs and PHEVs

Toyota Industries Corp. will begin selling EV and PHEV charging stations in Japan later this summer for about ¥450,000 (US$4,560). The chargers, developed with Nitto Electric Works Ltd., are rated for single-phase 200VAC 16A 50Hz/60Hz current, and are targeted for installation at commercial facilities and public places.

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Toyota Industries recharger on a stand. Click to enlarge.

The stand uses a JARI (Japan Automobile Research Institute)-recommended connector. Charging time can be limited from 30 minutes to 270 minutes.

The recharger—147cm tall, 30cm wide and 18cm deep—can be wall mounted or mounted on a stand. The company says it plans to produce a recharger for home use as well.

Toyota Motor also announced that it will begin leasing about 200 plug-in hybrids—based on the new Gen3 Prius and equipped with Li-ion battery packs—at the end of this year. (Earlier post.)